Stop Fighting Standard Part Failures: Taamaʃyɛnw b’a jira ko i mago bɛ furakɛli la min bɛ kɛ ka kɛɲɛ ni i yɛrɛ sago ye

Industriw ka baarakɛminɛnw na minnu ka ca, danfara min bɛ porozɛ ɲɛtaa ni dɛsɛba cɛ, o bɛ jigin tuma caman na yɔrɔ kelen na: a sirilan. Hali ni bololanɛgɛ jɔnjɔnw bɛ se ka kɛ jɔli bɛɛ lajɛlen na, u ka teli ka dɛsɛ sigidaw la minnu ɲɛfɔlen don ni yɛrɛyɛrɛ jugumanba ye, doni ɲɔgɔn falen-falen fɛ, walima yɔrɔ gɛlɛya gɛlɛnw fɛ.

 

Ni aw ka ladonni sɛbɛnw falen bɛ "bololanɛgɛw lafiyalenw" walima "sɛgɛn karilenw" la, aw tɛ ladonniko dɔ sɔrɔ-aw bɛ dilancogo bɛnbaliya sɔrɔ. Waati sera ka yɔrɔw dɛsɛlenw kɛlɛli dabila ani ka fɛɛrɛw minɛ minnu dilannen don ni ladamu ye.

 

 

 

Industriw kɔnɔ i n’a fɔ nɛgɛso teliyaba-fiɲɛ fanga, fɛnɲɛnamafagalanw bɛ "fɔɲɔba dafalen" sɔrɔ min ka girinya-fɛrɛnkan ka bon ani min ka bon kosɛbɛ.

 

• Nɛgɛso Sistɛmuw:Tɛrɛn minnu bɛ teliya kosɛbɛ-, olu bɛ to ka wuli ka bɔ ɲɔgɔn na ka caya-fɛrɛnkan na ani ka yɛrɛyɛrɛ k’a sɔrɔ u ma kɛ cogo si la k’a sababu kɛ siraw labɛnbaliya ye. Bogiw ni freinw kɔnɔ sirilanw bɛ farati la tuma bɛɛ u yɛrɛ-lajɔli la, o bɛ se ka kɛ sababu ye ka siraba bɔ balawu la.
• Fiɲɛbɔlanw:Fiɲɛbɔlanw bɛ doni belebelebaw lawuli minnu bɛ ɲɔgɔn falen-falen, k’a sɔrɔ sankansobaw bɛ muɲu minnu ka dɔgɔ-fɛrɛnkan ka bɔ fiɲɛw la minnu ka bon.
• Dɛsɛ yɔrɔ min bɛ yen:Bolo minnu bɛ o seko ni dɔnko ninnu na, olu ka teli ka "tension-compression" cycles kɛ, o bɛ na ni sɛgɛnbaliya teliya ye. Ikomi o yɔrɔw ka teli ka kɛ yɔrɔjan walima kɔgɔjida la, bololanɛgɛ kelen min tiɲɛna, o musaka bɛ se ka caya siɲɛ 10 000 ka tɛmɛ sirilan yɛrɛ sɔngɔ kan k’a sababu kɛ mago bɛ kurun kɛrɛnkɛrɛnnenw na ani jɔli waati.

 

Resort washers standards walima simple high-torque installation methods tɛ se ka kɛ tuma caman na bawo u tɛ se ka micro-slip ban min bɛ kɛ thread contact surfaces la nin vibration intense cycles in waatiw la.

 

 

Kun min na sirilanw bɛ dɛsɛ, o tɛ fɛnw fanga dɛsɛ ye; o ye preload bɔnɛ ye. Ni yɛrɛyɛrɛ kɛra, sɔgɔsɔgɔninjɛ min bɛ bololanɛgɛ minɛ a nɔ na, ​​o bɛ se ka tunun waati dɔɔnin kɔnɔ, o bɛ kɛ sababu ye ka bololanɛgɛ wuli ka wuli ka lajɔ.

Walasa k’o ɲɛnabɔ, ɛntɛrinɛti kalanbagaw bɛ u jigi da...Junker ka sɛgɛsɛgɛli, o ye yɛrɛyɛrɛ sɛgɛsɛgɛli gɛlɛnba ye sirilanw na.

 

• A bɛ baara kɛ cogo min na:Kɔrɔbɔli bɛ joginni bololanɛgɛ dɔ bila doni tigɛli la ka sɔrɔ ka siri fanga suman waati yɛrɛ la-.
• O kɔlɔlɔ:A ka c’a la, fɛnw sirilanw (standard fasteners) bɛ preload (donni fɔlɔ) dɔgɔyali teliya jira segin damadɔ kɔnɔ.
• Nafa min bɛ sɔrɔ ladamucogo la: Ladamucogo ɲɛnabɔcogo, i n’a fɔ wedge-locking threads walima kemikoro kɛrɛnkɛrɛnnenw, olu dabɔra walasa ka 100% clamp force mara hali ni a bɛ yɛrɛyɛrɛ kosɛbɛ.

 

 

Aerospace seko ni dɔnko siratigɛ la, "standard" man teli ka kɛ sugandi ye. Ɛntɛrinɛti ɲɛmɔgɔw bɛ gɛlɛya fila sɔrɔ, n’o ye yɛrɛyɛrɛba ye (ka bɔ jet motɛriw la) ani girinya dɔgɔyali wajibiyalen tigitigi.

 

• Kisɛ ni fanga:I tɛ se ka bololanɛgɛ dɔ "upsize" dɔrɔn walasa k'a barika bonya awiyɔn kɔnɔ; garamu kelen-kelen bɛɛ bɛ jate.
• Complex Baarakɛminɛnw:Tuma caman na, bi dilancogo bɛ yɔrɔ dɔɔnin to baarakɛminɛnw bɔli la walima laadala bololanɛgɛ kunw na.
• Fɛn min bɛ se ka furakɛ:Ladamuni sirilanw bɛ baara kɛ ni jateminɛ gɛlɛnw ye ani fɛnw ye minnu bɛ baara kɛ kosɛbɛ - walasa ka sɛgɛn fanga caman di sennasanbara fitinin ma. Fɛn minnu bɛ i n’a fɔ flansɛ kunkolo caman sɛmɛntiyalenw walima kɔnɔna bolifɛnw bɛ sira Di ka ɲɔgɔn lajɛ yɔrɔw la, hex bolt standard tun tɛna don yɔrɔ minnu na dɔrɔn.

 

 

 

Standard fasteners (i n’a fɔ ISO walima ASTM grades) bɛ dilan baarakɛcogo caman kama "moyenne" baarakɛcogo caman kama. Nka, i ka blueprint kɛrɛnkɛrɛnnen bɛ se ka kɛ ni wajibiw ye minnu yɔrɔw "cɛmancɛ" tɛ se ka dafa:

 

1. Fɛnɲɛnɛmaw bɛnkan ɲɔgɔn tɛ:Ni aw bɛ ka fibre carbone siri aluminiyɔmu na, nɛgɛbere min bɛ kɛ ka kɛɲɛ ni sariya ye, o bɛ se ka galvanic corrosion bila mɔgɔ la.
2. Kɛrɛnkɛrɛnnenya la, funteni-falen-falen:Motɛriw walima turbinew kɔnɔ, fɛnw sirilanw ka kan ka bonya ani ka dɔgɔya ni u lamini sow hakɛ kelen ye walasa ka sigilan mara.
3. Filɛri janya minnu tɛ-Standard ye:Bolo standard bɛ se ka kɛ ni "grip length" ye min ma kɛ ni jiri ye, o ka ca kojugu walima ka dɔgɔn kojugu, o bɛ na ni jiriw bilali ye shear plane kɔnɔ-o ye joli tiɲɛni sababuba ye.

 

 

"low-cost" standard bolt ka teli ka kɛ i ka masin yɔrɔ ye min sɔngɔ ka gɛlɛn kosɛbɛ ni i ye factor in theJɛkulu ka musaka bɛɛ lajɛlen (TCO) ..

 

Ɛndisiri	Dɛsɛ kɔlɔlɔ	Sɔrɔko nɔfɛkow
Minɛko	Crusher walima vibrating ekran dabila.	Tɔnɔw bɛ se ka tɛmɛ 10.000/lɛrɛ kan sɛnɛfɛnw bɔli bɔnɛnenw na.
Kɔgɔjida la Fiɲɛ	Blade bolt sɛgɛn.	A bɛ minɛn kɛrɛnkɛrɛnnenw de wajibiya; ladonni bɛ tɛmɛ a yɔrɔ musaka kan ni 10.000x ye.
Otomatiki ye	Precision misalignment ka da a lajɔli kan.	A bɛ na ni fɛn dilannenw tiɲɛni ye ani ka segin-ka-bɔ waati sɔngɔ gɛlɛnw lase u ma.

 

Ni i ye wari bila ladamu sirilan na min farikolo walima jateminɛ tɛ se ka lajɔ, i bɛ bololabaarakɛlaw ka girinya sɛgɛsɛgɛli ni kɔrɔtɔko dilancogo ban kosɛbɛ.

 

 

Ni yɔrɔ jɔnjɔnw dɛsɛra, an ka ɛntɛrinɛti jɛkulu min bɛ AYA Fasteners la, o bɛ tugu "Design-for-Reliability" taabolo sigilen dɔ kɔ:

 

• Taabolo fɔlɔ : Doni sira sɛgɛsɛgɛli : An b’a dɔn ni dɛsɛ in sababu bɔra sɛgɛn, tension, walima vibration-induced micro-slip fɛ.
• Taabolo 2nan : Fɛnw sugandili : An bɛ fɛnɲɛnɛmaw walima finimuguw sugandi (i n’a fɔ zinki-nikɛri walima polimɛri kɛrɛnkɛrɛnnenw) ka da sigida laminiko kan.
• 3nan : Filɛriw ɲɛnabɔli : An bɛ se ka wedge threads walima pitch modifiés kɛ walasa ka a jira ko friction ka to cogo kelen na hali doni kɔrɔ.
• 4nan : Prototyping ani Testing : Ni an bɛ baara kɛ ni CNC machining ye batch misɛnninw kama, an bɛ dilancogo sɛgɛsɛgɛ ka sɔrɔ ka taa high-volume cold heading la.

 

 

Ni aw ka poroze bɛ nin sariya ninnu dɔ dafa, sɔrɔyɔrɔ jɔnjɔn ye farati ye aw tɛ se ka min sɔrɔ:

 

1. Dɛsɛ musaka ka bon: Ni bololanɛgɛ lafiyalen kɔrɔ ye lakana farati ye walima baarakɛbaliya waatiba.
2. Lamini ka bon kosɛbɛ: Yɛrɛyɛrɛli teliya la-, kɔgɔji min bɛ fɛn tiɲɛ, walima funteni-sɛrɛkili jugumanba.
3. Girinyali ni yɔrɔ nafa ka bon kosɛbɛ: Aw mago bɛ bololanɛgɛ belebele dɔ fanga la min bonya bɛ se bololanɛgɛ fitinin ma.

 

Aw kana dɛsɛ nata makɔnɔ. Tɛmɛsira ka taa aladamu fastener furakɛcogoye wari bilali fɛɛrɛbɔlen ye i ka lajɛba ka ɲɛnamaya jan n’a lakanani na.

 

Yala aw b’a fɛ AYA ka ɛntɛrinɛti jɛkulu ka aw ka ja lajɛ wa? An bɛ fɛɛrɛko sɛgɛsɛgɛli kɛ baarakɛcogo kɔrɔlenw na minnu bɛ -yɛrɛyɛrɛli ni lakana{1}}kɔrɔ. [Aw ye an ka Custom Engineering Team sɔrɔ bi].

 

Aw ye ɲɔgɔn sɔrɔ sisan